7 Series [First drives] 2016 BMW 7 Series (G11)


The BMW 7 Series is a full-size luxury sedan manufactured and marketed by the German automaker BMW since 1977. It is the successor to the BMW E3 "New Six" sedan. The 7 Series is BMW's flagship car and is only available in a sedan bodystyle (including long wheelbase and limousine models). It traditionally introduces technologies and exterior design themes before other models in BMW's lineup.

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Tire Trailblazer
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2016 BMW 7-series
The sixth-generation 7-series will arrive around Thanksgiving, but it's no turkey.
  • Apr 2015
  • By DON SHERMAN
  • PROTOTYPE DRIVE
Born in the teeth of the Great Recession, the fat but not so happy fifth generation of BMW’s 7-series flagship is finally relinquishing its post to a more fit successor.

The 7-series has traditionally been the BMW for those who can barely recall their stick-shift, tail-sliding days. Available in a choice of long or really long wheelbases, with up to 12 twin-turbocharged cylinders, and with rear- or four-wheel drive, the 7 is a four-door limo blessed with comfort, speed, and a suitably aloof demeanor.

Yet the world has changed since the current 7 arrived in 2009. Fisker came and went, Tesla emerged as the green-chip luxury brand, Mercedes is as strong as ever, and Cadillac is showing signs of intelligent life. The luxury-car business is flourishing so nicely that even the Korean brands are nibbling a thin slice of the pie.

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BMW has made decisive moves to secure its future. Last year, the company’s engineering commander announced that electrification will spread beyond the i3 and i8 fashion statements and the current 3, 5, and 7 ActiveHybrids to include a plug-in hybrid option for every core model. BMW is the uncontested leader among automakers in weight-saving composite plastics with its own plant in Washington state producing affordable carbon fiber in partnership with the SGL Group.

Five years ago, fresh out of its shipping container, a 2010 BMW 750Li thumped a Mercedes S550 in a two-car comparison test, but the big Bimmer quickly lost steam. A 750i lost to Porsche’s new Panamera S while beating a Maserati Quattroporte Sport GT S. Then in 2011, a 750Li suffered the indignity of a distant third-place result versus Audi’s A8L and Jaguar’s supercharged XJL. The new 7 arrives late this year to make amends.

While we can’t announce mission accomplished after only eight paced laps around BMW’s Miramas, France, test tracks in early production cars, we’re encouraged by what we’ve learned about the 7 thus far:

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• Project head Walter Schindlbeck acknowledges the need to restore the flagship’s neglected ride and handling strengths.

• Weight-saving technologies have been applied in earnest. BMW engineers have created an astute mix of high-strength steel, aluminum, magnesium, plastic, and carbon fiber materials to trim a claimed 285 pounds in base weight—a third of that from the body—while lowering the 7’s center of gravity and improving both bending and torsional stiffness. Several suspension and brake components have been switched from iron and steel to aluminum and sound deadening is used more sparingly. Unsprung weight drops by 15 percent.

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• BMW is so proud of its innovative ‘carbon core’ unibody construction that a badge touting that technology is discretely affixed to each of the 7’s B-pillars. While stamped steel remains as the major constituent, there’s less of it thanks to the use of 15 molded carbon-fiber (CF) reinforcements added at strategic locations. The largest molding is a long CF tube that sweeps majestically from the base of each A-pillar, along the top of the door openings, and down to the base of the C-pillars. The upper half of each B-pillar is reinforced with a CF layer that’s pressed and cured in place with a single-sided die. A large patch is also secured with rivets and adhesives at the base of each C-pillar. The windshield header and two bows reinforce the roof structure. The 7’s center tunnel has a CF doubler to augment the body’s bending stiffness and to help manage forward collision loads. Add to that two CF door-sill inserts per side and a horizontal shelf beneath the backlight made of the black magic material. How exactly the CF and steel parts are joined with adhesives and fasteners and painting methods are proprietary information, as BMW naturally prefers to keep its learnings away from competitors as long as possible.

• The front longitudinal members are complex aluminum extrusions, all four suspension spring seats are die castings, and there are two more aluminum castings running longitudinally ahead of the rear axle. A die-cast magnesium space frame spanning the front hinge pillars supports the instrument panel and steering column. The hood and doors are aluminum and the front fenders are made of molded plastic.

• While basic dimensions won’t be revealed until its Frankfurt show debut, the new 7 possesses true sports-sedan spunk for reasons beyond its actual size and lighter construction. Building on an existing tech suite that included four-wheel steering, available four-wheel drive, variable dampers, and adaptive anti-roll bar technologies, BMW added electric-assisted power steering and air springs providing adjustable ride height as standard equipment. Engineers exploited both the new technology and their best tuning acumen to move the 7 to the head of the luxury-car class by eliminating any hint of ride/handling compromise. Bumps and pavement flaws sweep underfoot unnoticed. Body motion is judiciously restrained even when the driver engages attack mode. There’s less steering feedback than we prefer, but in every other sense this light and lively 7 appears as if it may vault BMW back to its glory days as the world leader in driving dynamics. (Concerning steering feel, we learned at Miramas that tuning the electric assist to provide more is not that much of a challenge. Unfortunately, luxury buyers whine when too much sense of the road tickles their fingers, so BMW engineers are forced into numb steering by customer demand.)

• To expand on the previous Eco, Comfort+, Comfort, Sport, and Sport+ driving modes, there’s a new adaptive alternative that uses two forward-looking cameras watching the road, GPS information, and the driver’s throttle-foot pressure and steering inputs to adjust suspension, steering, transmission, and throttle actions. Instead of the hydraulically controlled anti-roll bar adjusters used previously, the new approach is electromechanical to save weight while speeding response. Variable-ratio steering is available as an option.

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• Responding to the perpetual demand for innovative forms of cockpit entertainment, the new 7 brings the next step in iDrive functionality. Supplementing the familiar console knob and voice control, the permanently erect TFT center screen now responds to both a finger’s touch and the sweep of a hand in space. An overhead infrared camera converts a rotary-motion gesture to a louder or softer audio level. A wave of the hand brushes off incoming phone calls; pointing one finger answers the call. Two fingers in a V shape tells the nav system to guide you home. Middle-finger salutes are ignored, but the new gesture-control system can otherwise be custom-programmed to suit individual tastes.

• One of the most satisfying—if minor—pieces of news gleaned at Miramas was that iDrive no longer abbreviates miles as ‘mls’. Two years ago, the Germans realized the error of their ways and changed distance labels to say ‘mi’.

• To aid those wealthy customers who break into a cold sweat at the prospect of docking their yachts at the curb, the new 7 offers full parallel and perpendicular automatic parking capability. In addition, a smart key fob provides remote starting, cabin climate conditioning, and driving into or out of tight garage confines with the operator standing outside the car.

• No fan of the movement toward autonomous driving, BMW has augmented its collision-avoidance and radar cruise-control aids with a new lane-keeping system. Unlike the approach used by other makers, such as Mercedes-Benz, where the car waits some number of seconds, this one flashes a prominent warning the moment both hands leave the steering wheel. The nudges that keep you between lane markers, while also helping avoid collisions with cars hiding in your blind spot, are intentionally never intrusive.

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• Compared to the dynamics and driving assistance strides made in the new 7, the powertrain story is less enthralling. As before, there are turbocharged six-, eight-, and twelve-cylinder engines. A ZF eight-speed automatic transmission with a wider gear-ratio spread is standard and all-wheel drive is still optional. To enhance mileage, the previous N55 turbocharged inline-six has been supplanted by a new 3.0-liter engine of the same basic direct-injection, 24-valve DOHC configuration. Coded B58, the new six is essentially a double-length version of the Mini’s three-cylinder. BMW’s modular family of three-, four-, and six-inline engines are constructed with a common bore-center dimension and combustion chamber design to provide low emissions, maximum power, and minimal consumption with cost savings attributable to sharing most of their moving internal parts (pistons, rods, and valvetrain gear). At Miramas, the new slightly more powerful six provided the lighter 7 all the verve most customers will ever use.

• BMW most likely will import only the long-wheelbase version of the 7 for two reasons: Most of the tuning and development effort was focused on that car with the shorter-wheelbase edition added mainly for tight-quarters markets. While BMW has thus far refrained from official confirmation, a new 5-series will inevitably share this platform.

For years we’ve been saddened by BMW’s fading interest in building genuinely fun-to-drive sport sedans. The new 7 is the most uplifting proof we’ve seen in ages that the roundel is again spinning our way.

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http://www.caranddriver.com/reviews/2016-bmw-7-series-detailed-driven-review
 
2016 BMW 7 Series Prototype First Drive
Carbon Fingerprint: BMW Pioneers the Carbon-Fiber/Steel/Aluminum Unibody
By Frank Markus | April 17, 2015 |

http://www.motortrend.com/roadtests/sedans/1504_2016_bmw_7_series_prototype_first_drive/

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Body
Lightening any part is a worthy cause, but the higher up those lightened bits are, the more they improve handling dynamics by lowering the car's center of gravity. That's why much of the 7's carbon fiber is found in the roof structure, including two 10-foot long arched tubes supporting the roof and three of the four roof crossbows. For more nitty-gritty details about all 16 carbon-fiber pieces, see sidebar. Aluminum is also used extensively in the unibody. The front crash rails are long rectangular extrusions with three inner webs connecting the long sides. The front and rear spring seats are die-castings, as are the structures that kick up over the rear axle, connecting the rocker rails with the rear crash structure. The doors, hood, and trunk inner panels are also aluminum.

The tricky thing about this construction technique is that when you dip the unibody in the hot electro-coat primer bath and again when you bake the final paint job, the heated metals want to expand but the carbon fiber bits don't, which should stress out the bonds and rivets connecting these parts. We're all awaiting those SAE papers to learn how BMW's bonding techniques and/or paint shop processes were modified to make this work.

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Powertrain

The 740's TwinPower straight-six turbo joins the new B-engine architecture (500cc combustion chambers with turbocharging, direct injection, and Valvetronic timing and lift) that began rolling out in the Mini lineup with the 1.5-liter B38 I-3 and the 2.0-liter B48 I-4. No output figures have been released yet, but simply scaling up two cylinders' worth from the Mini JCW's output would suggest 347 hp and 387 lb-ft -- an output level that seems plausible, given the thrust I experienced at Miramas in the 740Li. The sound elicited by this new six is quite muted, thanks in large part to blanketing the entire engine in lightweight foam sound absorbers that permitted a dramatic reduction in firewall sound insulation, saving 26.5 pounds. No further powertrain details were provided, except to say that the rest of the current engine lineup should carry over with minor refinements, there will be a plug-in hybrid model, and the eight-speed automatic will benefit from friction reduction measures. We're told to expect a notably shrunken carbon footprint.

Chassis
The big news is standard four-corner air suspension with Dynamic Damper Control that's credited with smoothing the ride and improving highway economy slightly by hunkering down at speed. The Driving Experience Control switch now features Comfort and Comfort+ in place of Normal and Comfort (Sport and EcoPro continue). The even more appealing new setting is Adaptive, which senses and reacts to the current driving style, delivering optimum comfort and efficiency when loafing along, then tensing everything up whenever the pace quickens and the lateral gs elevate. The system can even monitor navigation and forward-looking camera data to make anticipatory suspension calibration changes. Sadly, the car defaults to Comfort with every restart for CO2-emissions/CAFE reasons.

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Optional Integral Active Steering replaces the former planetary gear setup on the column with a new electric-assist variable-ratio steering rack and electric rear-wheel steering that adds up to 3 degrees of steering in the same or opposite direction at high or low speeds to improve stability or maneuverability respectively. Also new: This system now packages on x-Drive models. The old Dynamic Drive system with the hydraulic anti-roll bars is replaced by a planetary-geared electromechanical active-anti-roll bar system renamed Executive Drive Program (see diagram). There is just one global suspension tuning calibration, with tire choices the only big differentiator between markets. Unsprung mass is down 15 percent, thanks to refinements such as optimized aluminum rear lateral links (0.6 pound each), redesigned wheel bearings (0.9 pound each), iron rotors with aluminum "hats" (1.1-1.4 pounds each, depending on size), all-aluminum fixed calipers replacing aluminum and steel sliders (5.0-5.5 pounds each), and CAD-optimized die-cast rear knuckles (1 pound each).
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iDrive
Continuing its march toward ever greater ease of use and customer acceptance, the next generation of this pioneering user interface adds choice. Users can now control nearly everything via the central touchscreen, which supports pinch-to-zoom, drag, and press to select. Of course everything still works using the (now) traditional rotary push knob (the top of which also accepts handwriting inputs), or by voice commands that are increasingly conversational. And the simplest tasks, such as like volume control and accepting or ignoring a phone call, can even be accomplished via gesture controls monitored by a tiny camera looking down at the iDrive controller area. The screen designs are also more graphically pleasing and intuitive. When selecting menu items via the rotary knob, a preview of the screen about to be selected is shown on the right half of the central display. When reaching to touch the screen, touch-optimized screens appear -- like a telephone touchpad when dialing a number. Reach down to the side of your seat to make an adjustment, and the function of the button you're blindly touching appears on the center screen -- no more fumbling and wondering.
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The gauge cluster is one big reconfigurable screen as well, with different appearances tailored to Comfort, Sport, and EcoPro drive settings. The right side typically displays a tachometer, but that space will also present sound-system or navigation items when needed, like when selecting a track or station, or when a maneuver is upcoming in navigation. Even the climate-controls are touchscreen operated on their own dedicated display, and the little wheels that allow front-seat occupants to make the vents warmer or cooler than the cabin temperature setting are replaced by capacitive slider switches.

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The Drive

At last -- the moment I've been waiting for. The test cars are rear-drive 740Li models fully equipped with Executive Drive Program and Integral Active Steering, riding on 245/45R19 Pirelli P Zeros. My first laps of a rolling, twisting handling circuit were made in Comfort+ mode, which seemed to provide Benz S-Class levels of isolation, with a bit more float than I'm accustomed to from the Roundel. This is how the Asian markets prefer their chauffeured conveyances to feel. Stepping back down to the default Comfort mode buttons things down to a more familiar Euro-plush connectedness. Steering effort remains light, and negotiating the few near-U-turn maneuvers never requires more than 180 degrees of lock with the help of the rear steering.Then our convoy quickens the pace and selects Adaptive mode. By the first time I trail-brake into a turn the steering has stiffened up noticeably (while still conveying subtle messages about the level of grip on our damp track), and the transmission is resisting its instinct to grab the highest possible gear. Cornering is flatter and road surface texture is more noticeable. This is the setting I'd use most often. We eventually switch to a different, faster track and try the top Sport mode, which lowers the body by 0.4 inch and further restricts the amount of permissible roll. Ride quality is slightly sharper and the throttle and transmission programming is notably more aggressive, but clearly each setting has been designed to be every day livable -- not just a "hey, look at this" parlor trick of temporary kidney trauma. Brake pedal feel and response is near ideal in the first car I sample, way too grabby in the second, so hopefully the former is closer to production intent.The second half of the drive provides a chance to sample the new driver-assistance systems. Adaptive cruise control operates from 0 to 130 mph with stop-and-go support, and Driving Assistant Plus provides steering assistance to maintain a position centered in the lane. The two systems operate independently, controlled by two steering wheel buttons. Speed Limit Assist uses the stereo cameras to read speed limit signs (yes, even in the U.S.), alerting the driver to any changes. It then allows you to speed up or slow down to the new limit with a simple tap up or down on the cruise-control rocker switch. (A setting inside iDrive allows you to request that the system maintain an offset of +9 mph when acknowledging these messages.) Even when the steering assistant is switched off, if the radar determines that a lane-change would cause you to collide with a car, it can steer you back into your lane.

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The 7's coolest party trick is automatic remote parking, which allows you to drive a car forward into or back out of a tight garage or parking space while standing outside the car, using the fancy interactive key fob (which features its own touchscreen). Sadly, this feature is not yet legal in the U.S. But hey, BMW, how about letting us have the remote start function that comes with automatic parking? That is legal, and highly sought after here in cheap-gas-land.

Conclusion

We'll learn a whole lot more about BMW's new flagship at the official launch in June, but this early look suggests that Munich is doing its best to grow business in Asian who-cares-how-it-drives markets where ride matters most, while trimming and distributing weight to optimize driving dynamics for the rest of us. Oh, and if it's just not sporty enough for you, an M7 variant has been widely rumored. Fingers crossed.

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A Deeper Dive on the Carbontech
Two gorgeous curved tubes of woven and infused carbon fiber weighing just 6.6 pounds span from the base of the A-pillars to the base of the C-pillars. These get sandwiched between steel inner panels and the large body-side aperture panel you see when you open the doors. These provide critical roof-crush and rollover protection. Three of the four cross-car roof beams are also carbon. The one connecting the B-pillars is another woven tube, flattened to about 3 inches wide and maybe a half-inch tall and capped with steel end plates. This one bears the side-impact loads. The one behind that mostly supports the roof panel, so it's an open "hat section" piece made of resin-transfer molded carbon fiber. The windshield header is two thin hat section pieces, bonded and riveted along the "brim" flanges to provide more structural support.
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The B-pillars are formed of inner and outer high-strength steel, the outer pieces of which get swatches of carbon fiber bonded right into them. The "hat shelf" under the back window, and two panels in the C-pillar area, are made of recycled carbon fiber -- basically the scraps that are cut from the blanks forming the other parts, squeezed together and infused with resin. Two more L-section pieces go inside each side rocker panel, and a another caps the center tunnel. (Forming the entire tunnel of carbon would permit way too much noise intrusion, insulating against which would add too much weight back in.) These last pieces are all made of multi-directional fibers with resin-transfer injection.

What about repairability, you ask? There is no carbon fiber in the front or rear, where cars bear the brunt of most crash damage, and a rollover severe enough to damage the roof bows will likely write off any car, and the same can be said of anything involving the center tunnel. That just leaves the side-impact parts, and damage in these areas is repaired by in much the same way the current car is and by following a simple factory prescribed procedure -- no "flying doctors" required, as with carbon-tub vehicles.

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PLANETARY ANTI-ROLLER
Here's how we suspect the new electromechanical anti-roll bar gizmo works, based on US Patent number 7909342 B2: One half of the anti-roll bar is connected to the outer barrel housing of this device. Inside an electric motor anchored to that housing spins a worm-gear that slowly turns a sun gear in mesh with three long planet gears. Their carrier connects to the other half of the anti-roll bar. If the system fails, it locks up and behaves like a solid anti-roll bar.

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POLITE POINT
When a call is coming in, the screen reminds you of the gestures that allow you to accept or reject the call. Point the index finger and jab toward the screen to accept, wave from left to right to reject. One of eight possible functions can be assigned to a gesture of two fingers jabbed toward the screen (things like "navigate home"). Changing the volume requires drawing little vertical circles clockwise for up and counterclockwise for quieter—a gee-whiz feature that's more difficult than twirling the knob or fingering the steering wheel volume control.
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NEED 2 KNOW
When an upcoming navigation maneuver is well off in the distance, a small indication of what it will be appears in the gauge display. As it gets closer, a detailed overview of the maneuver and what lane should be used fills the right display.
 
Awesome! Thanks guys.

Now that is how a luxury sport sedans profile (side/front/rear) should look like.

BMW you certainly have a winner on your hands!(y)(y)(y)(y)(y)+(y)
 
The same way you do steel and aluminium sheetmetal - replace them.

*Isurance fees increacing* Same thing happened to the SAAB 9000 when it was new. It could not traditionally be repaired, hence the insurance companies charged a steep premium.
 
The difference with the Saab is that the 'exclusive parts' are being manufactured on an industrial scale now, in mass production and thus relatively cheap.

And there is very little (if any) CFRP in the front and rear crash zones, where most accidents occur. And when parts of the car that are reinforced with CF are damaged after all, the crash was probably so severe that the car was done with anyways.
That's obviously a completely different story with the i3 and i8.
 
Just finished reading all the information, it is a proper technological revolution, an innovative engineering project that hasn't been attempted in a mass production car.
 
I have to say I really like that. But I like the G11 graphics even more to be honest. I also think Audi and the S-Class have some amazing speedos.

I guess I like everything LOL.
 

BMW

Bayerische Motoren Werke AG, abbreviated as BMW is a German multinational manufacturer of luxury vehicles and motorcycles headquartered in Munich, Bavaria, Germany. The company was founded in 1916 as a manufacturer of aircraft engines, which it produced from 1917 to 1918 and again from 1933 to 1945.
Official website: BMW (Global), BMW (USA)

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