The Mystery of the 918 PDK


DataHunter

Precision Pilot
Premium
Messages
494
Hello, and welcome to another DataHunter Transmission Mystery Thread. For those of you unfamiliar with these sorts of things, have a look at the following: Requesting Information on the Bugatti EB110

Today, I hope I can bring the community together to tackle a smaller (albeit still pretty neat) mystery - this time, the Porsche 918's PDK transmission will be subject to our collective scrutiny. The issue concerns a mysterious discrepancy I noticed while examining the 918's geared speeds - in fact, so great is this discrepancy that (depending on the source) the top speed in first gear is different by a whopping 30 km/h!

Let's take a look at what I'm talking about. For the purposes of brevity, we'll use first gear as our reference point. In general, the top speed of the 918 in first gear is either reported as

a) 75-ish km/h

Auto (Italy)
918 speeds Auto_Italy.webp

scans credit: Dede

AutoZeitung
918 speeds AutoZeitung.webp

scans credit: Dede

Quattroruote
918 speeds Quattroruote.webp

scans credit: Dede

b) 105-ish km/h

Autocar
918 speeds Autocar.webp

scans credit: Switar (OFFICIAL - Porsche 918 Spyder)

Road and Track
918 speeds Car and Driver.webp

scans credit: EKaru @ m3forum.net (Redirect Notice)

So what gives? Well... it becomes readily apparent if you take a closer look at the way each magazine reports its geared speeds. Road and Track comes right out with it: in the 105 km/h camp, the geared speeds are calculated. It would appear that 75 km/h is the measured top speed of the 918 in first gear, and thus - the true top speed of the 918 in first gear.

Why is there such a difference, then? Real world numbers are usually a little different than their theoretical counterparts (due to tire slip, centrifugal expansion, the load on the tire, transmission error, etc.), but not by that much. Are English-speaking magazines just really terrible at math, then?

Not really. You can try it yourself, using the information provided by Porsche themselves (http://press.porsche.com/vehicles/2015/Tech-Specs-2015-Porsche-918-Spyder.pdf).

Step 1. The 918's first gear ratio is quoted as (to three significant figures) 3.91:1, and its final drive ratio is given as 3.09:1 (again, with only three significant figures). This gives a total overall reduction ratio of 3.91:1 x 3.09:1 = 12.1:1*

Step 2. The tire size used on the 918's rear wheels are given as 325/30R21. A quick search of tirerack.com yields this same tire, an original equipment (OEM) Michelin Pilot Sport Cup 2 (Michelin Pilot Sport Cup 2 for 2015 Porsche 918 Spyder). Specs on the tire give a free rolling radius of 724 revolutions per mile (for the sake of simplicity, we will ignore tire slip and assume the 918 is coasting). The tire's free rolling radius can be computed as

(5280 ft. per 1 mi.)x(0.3048 m per ft.) / ((724 rev. per mi.)x(2π radius per rev.)) = 0.354 m radius

Step 3. As the 918 is often quoted as having a fuel cutoff of 9150 rpm, we can calculate the same geared speed for first gear. The calculation is as follows.

(9150 rev. per min.)x(60 min. per hour)x(0.354 m rad.)x(2π rad. per rev.)/((1000 m per km)x12.1) = 101 km/h.

This is very nearly what you might expect from Autocar and Road and Track. But then why do other magazines quote 75 km/h? The answer lies in the way Porsche presents its information: they forget to include the constant gear ratio when reporting the 918's final drive ratio.

What is the constant gear ratio? To put it simply, the ZF 7DT transmission (A.K.A. the Porsche PDK) uses a gear reduction before the bevel pinion gear (as seen in this diagram):

Porsche PDK ZF 7DT.webp


The constant gear pair is seen in the diagram, labeled "Constants". The 911R uses a constant gear ratio of 1.216:1, for example (http://press.porsche.com/newyorkautoshow2016/pdf/2016_911_R_Technical_Specifications.pdf). Indeed, the 3.09:1 ratio quoted for the final drive is really the 34:11 hypoid ring and pinion used in virtually all ZF 7DT transmissions.

A constant gear which makes sense for the geared speed data should be about 1.4:1, although it is impossible to say with any degree of accuracy. So I posit this question: what is the Porsche 918's constant gear ratio? Can anyone provide sources which might tell us the answer?

I'd like to contact Porsche themselves, but unless you live in Germany, Romania, Italy, China or the Czech Republic - you cannot contact Porsche Engineering to set the record straight.
 
No idea what the "constants" are. Never heard of them.

But just a hunch, maybe the difference in the speeds might be because of different redlines in the different gears, which this table seems to show?
upload_2017-7-25_18-49-10.webp
Though 5500 is too low to hit 76kmph (should be ~6900). But maybe the electric motor (the rear one) is probably a factor in what speed the ICE is rotating at vs the vehicle speed?

All just a hunch, don't know the definitive answers, but good questions.
 
Oh, Auto (Italy) does that with every car it tests (for some strange reason). Take the Ferrari 458 and Lamborghini Gallardo LP570-4 Superleggera, for instance.

Ferrari 458 Speeds.webp
GallardoSL speeds.webp

scans sources: Dede and andrea at rennteam.

Yeah, the constant gear also shows up in Porsche literature for the Carrera S (https://www.motorshow.me/GalleryDocs/Doc6152.pdf), among other cars.

As for the different redlines in each gear, it's a plausible and intriguing idea. Although I would need a "smoking gun" to put my mind at ease.

To the best of my knowledge, the rear electric motor sits sandwiched between the 918's engine and transmission, so it stands to reason that its rotor would be running at the same speed as the engine (assuming the absence of a secret planetary gear set).
 
^Not sure what that is then.

But I watched couple of videos of 918 accelerating and shift speed is all over the place -

In this video (link), it is 64kmph and ~8500rpm.

upload_2017-7-25_19-26-12.webp


In this (link), it is 55 kmph but higher RPM - 8800 rpm.

upload_2017-7-25_19-27-41.webp


Not sure, if the transmission is in auto or manual mode, but the car is in "race mode"for one and "sport mode" in the other, so guess the mode and how the electric power is being deployed in that mode is a factor at what speed/rpm the car shifts.
 
Ah. Porsche's digital speedometers do not necessarily display the speed of the vehicle with the frequency one might expect. Instead, they update the speed once every half second or so, as seen in this video:

To view this content we will need your consent to set third party cookies.
For more detailed information, see our cookies page.

(incidentally, this is the same video cited in the screenshots. probably.) A quick glance at the analog speedometer shows that the 918 is traveling somewhere less than halfway between 50 and 100 km/h. (maybe 67? 70? Who knows.) Either way, speedometers can demonstrate a degree of inaccuracy (as seen in the Auto (Italy) scans).

That being said, this is further evidence that you cannot calculate the 918's geared speeds with the information provided by Porsche. And I must commend you on your detective work in getting those screenshots!
 
Those rpms in Auto are the engine speeds after each gearshift as far as I know. So when it shifts from 1st to 2nd the revs drops to 5500 rpm.
 
A small update:

I've happened upon a source which gives better accuracy for the individual gear ratios and geared speeds, but which does not reveal the 918 Spyder's constant gear ratio:

918 Speeds.webp


While one might be tempted to reason that we can work backwards to determine the 918's constant ratio; we do not know for sure how the rolling radius of the tire was computed (either from ETRTO methods, from the tire manufacturer, etc.). This might not seem significant, but different methods in estimation can lead to a rolling radius estimation which varies by a few percent or so; the resulting uncertainty in constant ratio calculation is present in the third significant figure, something which is unsatisfactory.

Luckily, there is a plausible way to find out the answer once and for all. If someone has the Porsche Service Information (Technik Introduction) on the 918 Spyder, your help would be much appreciated.
 
Welp. I finally solved it. As it turns out, the full final drive ratio of the Porsche 918 Spyder is 4.24:1. I know this because I found its EPA emissions certification online: https://iaspub.epa.gov/otaqpub/display_file.jsp?docid=32707&flag=1

Page 38 lists its final drive ratio as 4.24 (approximate transfer gear ratio is 1.37 or 37:27), thus finally closing the case on the mystery of the Porsche 918 PDK.
 

Porsche

Dr. Ing. h.c. F. Porsche AG, is a German automobile manufacturer specializing in high-performance sports cars, SUVs, and sedans, headquartered in Stuttgart, Baden-Württemberg, Germany. Owned by Volkswagen AG, it was founded in 1931 by Ferdinand Porsche. In its early days, Porsche was contracted by the German government to create a vehicle for the masses, which later became the Volkswagen Beetle. In the late 1940s, Ferdinand's son Ferry Porsche began building his car, which would result in the Porsche 356.
Official website: Porsche

Trending content

Latest posts


Back
Top